document.getElementById( "ak_js_1" ).setAttribute( "value", ( new Date() ).getTime() ); Harley Evo. While one person might have no issue pulling a primary, another person may be apprehensive about changing brake pads. lordharold Active Member. 15-17 foot pounds 3 0 obj 3/8" - 33 ft. lbs. sustained engine speed - 5500 rpmIdle speed - 1000 rpm +/- 50Weight -165 lbs (74.8 kg), Sequential, non waste spark, MAP-N controlIgnition timing: 1050 rpm (Hot Idle) 20o-30oSpark plug size - 12 mmSpark plug type Harley-Davidson - 6R12Spark plug gap - 0.038-0.043 in. Failure to maintain the Harley clutch lever and all fasteners can result in damage or injury. Clutch: Multi-plate with diaphragm spring in oil bath: Driveline: Chain, 34/46 ratio primary drive: Fuel consumption: 0000003541 00000 n 5/16" - 19 ft. lbs. Yet, it covers a massive space. endobj Then scribe aline and go maxium of 50 degrees more. Then, look over you will find a smaller adjusting nut there so, screw that out to reduce free play. Good questions! For doing that, you need to secure the adjuster by using a wrench. See Figure 58. Nightrider COPYRIGHT 90-120 inch pounds 0000013023 00000 n 0000035146 00000 n Performance Recommendations, Cool your exhaust temperature with the Wide Band O2 upgrade Copyright 2023 Ride It Wrench It on the Foodie Pro Theme. The clutch master cylinder of these affected models is enabled to generate enough lift to disengage the clutch when the vehicle is parked outside for a longer time or when the bike is in gear and the engine is on. in. Engine sprocket nut torques to 150-165 foot pounds. There is a thread going now about manuals. 9/16" - 114 Harley Davidson Softails require one quart of primary fluid. 12 V, 28 Ah, 405 CCA sealed and maintenance-free. details explainedContinue, Are you planning to get an older Harley Davidson without the keys? Once you feel you have successfully reached the right adjustment, start tightening the jam nut to its original position. My wife has seemed to have misplaced my manual:|. M. : 4358A Description: SCREW, #10-32 X 5.250 hex head zinc plate That did say maxium of 50 degree. 5/8" - 154, Home Upper Engine mounting bracket: TC 2.) Make sure your bike cools off properly before you start the work. Thats why according to the makers service schedule, the clutch free play must be checked for adjustment at every 5000 to 6,000 miles. Continue with Recommended Cookies. I printed off the complete torque specs for the softail models . Laced Wheel Yes, it uses a ramping system to apply more pressure to the clutch disc. 2002 Harley Davidson Touring Service Manual & 2002 H-D Touring Electrical Diagnostic Manual for models: FLHTCUI Ultra Classic Electra Glide (2002), FLHTC/FLHTCI Electra Glide Classic (2002), FLHT Electra Glide Standard (2002), FLHTCUI Ultra Classic Electra Glide (2002), FLTR/I Road Glide (2002), FLHRCI Road King Classic (2002), FLHR Road King (2002), 2002 FLT Police Models Service Manual Supplement and 2002 FLTRSEI2 Model Service Manual Supplement. Harley-Davidson CVO Road Glide Specs. Harley-Davidson CVO Tri Glide Specs. They will ensure that full servicing free of cost. 1/4 inch bolts Clutch release rod adjusting locknut: 34-42. clutch hub nut: 50-60. Rear Master Cylinder mounting nut Posted on Sep 24, 2009 It depends on the motorcycle model and manufacturing years. General. Stop the guess work and get a manual! Use Loctite 271 on threads. After that, you should test it out by riding your bike on the road. On the contrary, applying less torque wont fasten the screws, and they will become loose. These specs come from the engineers who designed and built the bikes. Estimate Horsepower Now you can see there are lots of bolts used to secure the derby cover in the place. Set the torque wrench to 14-21 foot-pounds of torque and tighten the plug. Then, release the jam nut that you can view on top of the adjuster to keep it in place. Shovelhead My question is when there is a range , for instance transmission drain plug , 14-21 ft. Lbs , is it best to stay in the middle of that range or stay up towards the top of the range . #8 - 14 in. If you found this video helpful, you can buy me a BEER!https://www.buymeacoffee.com/motorcyclebossBusiness inquiries contact:Themotorcycleboss@gmail.comIf do. Air Density, Harley-Davidson EFI Exhaust Systems Including all these torque specs for Harley in a single article is nearly impossible. lordharold, Jun 2, 2012. See Figure 2. Profession Tuning on a Shade Tree Budget, Engine Performance Cast Wheel engines, HD 2007/08 Shaft fit in rocker arm support plate (loose) - 0.0007-0.0022 0.018-0.056, Fit in crankcase (loose) - 0.0008-0.0020 0.02-0.05, Valve guide in head (tight) - 0.0020-0.0033 .0060.051-0.084Valve seat in head (tight) - 0.003-0.0045 0.076-0.114Head gasket surface (flatness) - 0.006 0.0152, Fit in guide: exhaust - 0.0015-0.0033 0.038-0.084Fit in guide: intake - 0.0008-0.0026 0.020-0.066Seat width - 0.040-0.062 1.02-1.58 Stem protrusion from cylinder head boss - 1.990-2.024 50.55-51.41, 72-92 lbs @ 1.751-1.848 in.38-49 lbs @ 1.577-1.683 in.33-42 kg @ 44.45-46.9 mm17-22 kg @ 40.1-42.8 mm, 183-207 lbs @ 1.282-1.378 in.98-112 lbs @ 1.107-1.213 in.83-94 kg @ 32.6-35.0 mm44-51 kg @ 28.1-30.8 mm, 2.105-2.177 in. EVO 74 HP Stage 2 You can refer to, The following summaries about two goats in a boat will help you make more personal choices about more accurate and faster information. Transmission sprocket nut: 80-90. gear lube. 94660-37B, and a torque wrench, tighten the nut to 50 ft-lbs. It's time to torque the pulley nuts for my belt drive. Whether you work with the front axle, motorcycle belt, sprocket cover, or cylinder, you will need the torque specifications of the particular parts. 1971 - 1985 Sportster Four-Speed Constant Mesh Wet Clutch Transmission & Specifications. It is supposed to go into the second more comfortably and then shift through into the first without grinding. We also found 79 foot-pounds of torque capacity for the 1340-cc Evolution engine at 3500RPM. TC95 128HP Stage 3 The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . 25-40 foot pounds. You can also just shift into neutral at stops and keep the idle down low enough to retain it from grinding into gear. 30-40 foot pounds Later on, pull out the cable, and you will see there are more than a 1/8 or a 1/16 inches which means you are ready to go. It shows its engine will generate 144 Nm of torque power with 3000RPM engine revolution. Derby is 84-108 inch (7-9 ft.) lbs. Then you need to adjust the tension in the clutch cable and loosen until the handle gets between 1/16 or 1/8 inches of play. Cam / Nosecone Cover screws <0.010", check with feeler guage between spring and straight edge across face of diaphram spring. The repair manual is saying compensating nut at 75lbs and clutch hub nut at clutch hub 70-80 . TC 100HP It will help you to keep your vehicle safe and responsive for exceptional riding experiences on the roads. Reduce Engine Ping, High Heat on 2007/08 HD Oil Pump cover bolts 22.71 litres (6.00 US gallons) Oil capacity. Clutch lever free play: 1/16". First, you need to pull back the rubber cover from the clutch lever. Therefore, you need to eliminate them all first and keep them aside. Countershaft nut (early 1983 and earlier) is 105-120 ft-lbs torque. -EFI basics explained lbs. So, back it out with a flathead screwdriver until it is lightly seated. Tappet Screen Plug There you will find explanations on Harley Clutch Adjustment Torque specs too. The 2020 Harley-Davidson Tri Glide Ultra and all other motorcycles made 1894-2022. Transmission Sprocket nut Street Engine, The Clutch hub nut to 70-80 ft./lbs. https://dl.dropboxusercontent.com/u/50599313/2003 Harley Dyna Service Manual.pdf, (You must log in or sign up to reply here. Compensating sprocket nut is 80-100 ft-lbs., all years. The cylinders are numbered from front to rear; 1, 2 and refer to service manual on the firing order. In the 2.1 Fastener Torque Values table it shows 17 to 23 ftlbs and in the text it shows 13 to 15 ftlbs. You need a manual, as you need torque specs for the entire assembly of the primary cover, inner primary bolts, clutch hub nut, compensator, starter bolts, starter jackshaft bolt, swingarm pivot bolts and rear axle nut. Fastener Size - Torque ft. lbs. vs Twin Cam: What Makes the Difference?Continue, The spark plug is essential to any engine that helps the motor achieve the best performance. This engine is designed to use unleaded fuel. Been finding everything earlier than 2017 but not for the newer bikes beyond 2014. Given the clutch is part of the torque multiplication equation, BAKER is a proud manufacturer of American aftermarket clutches for Harley-Davidson motorcycles. 10-12 foot pounds 0000033993 00000 n I have had my clutch out a couple of times myself and have always torqued the nut to 200, backed . 2006 Harley Davidson Touring Motorcycle Service Manual for: 2006 FLHX Street Glide, 2006 FLHT Electra Glide Standard, 2006 FLHTC Electra Glide Classic, 2006 FLHTCU Electra Glide Ultra Classic, 2006 FLTR Road 2006 Glide, FLTRI Road Glide. 0000009625 00000 n Get the proper tools and know how to use them. Harley Twin Cam and Evo engines have been among the top debating issues for Harley lovers in the past two decades. 0000030849 00000 n All Twin Cam motors are 90-108 in.lbs. After that, remove the jam nut with a wrench or screwdriver, which kept your clutch adjuster in place securely. #10 - 22 in. Engine Tuning Making Drag Pipes Work, SHOP TALK Instructions say refer to the manual. Learn how to replace it on your bike! Jan 30, 2010 Harley Davidson 2007 Harley-Davidson FLHX. Now you need to allow enough room for the adjuster to release all the tension on the clutch. 0000009563 00000 n 2003 Harley Davidson Touring 2003 H-D Touring Service Manual, 2003 H-D Electrical Diagnostics Manual, 2003 H-D Police Model Service Manual Supplement and 2003 H-D FLHRSEI2 Service Manual Supplement for: 2003 Harley-Davidson FLHTCUI Ultra Classic- Electra Glide, 2003 Harley-Davidson FLHR/FLHRI Road King, 2003 Harley-Davidson FLHT Electra Glide -Standard, 2003 Harley-Davidson FLHRCI Road King -Classic, 2003 Harley-Davidson FLTR/FLTRI Road Glide, 2003 Harley-Davidson FLHTC/FLHTCI Electra Glide- Classic, 2003 FLHP, FLHTP and FLHRSEI2. Land Speed Racing GalleryCV Carburetor 28-32 foot pounds It will help repel moisture and oil from absorbing into the plates for a while. Left-hand thread..heh heh. Reduce Engine Surging 2007 Harley Davidson Touring Service Repair Manual & Electrical Diagnostics Manual For: (2007) FLHT Electra Glide Standard (2007), FLHR Road King (2007), FLHTC Electra Glide Classic (2007), FLHRS Road King Custom (2007), FLHTCU Ultra Classic Electra Glide (2007), FLHRC Road King Classic (2007), FLTR Road Glide (2007), FLHX Street Glide (2007). For removing the cover, move up down and reveal the clutch cable adjuster. The torque spec for the clutch housing bolts (presure plate) is 30-34 Nm (23 ft. First is the BAKER 4-Speed Clutch, a modern 18-tooth spline configuration that is a major upgrade on the stock tapered mainshaft and clutch. . 0000002407 00000 n Harley motorcycles are made using industry-leading components and parts. You have to understand there are different levels of mechanical aptitude. When component part replacement is necessary, use the engine type and serial number to identify the correct part. Now, withdraw the clutch pack Allen bolt out and turn it in to lightly bottom. Place your catch pan under the primary and remove the drain plug. Start it by hand and then snug it up with a socket wrench and 5/8-inch socket. Sometimes you can even shift up into second and then down into the first. Torque specs seem off. Harley-Davidson's Screamin' Eagle motorcycle clutch kits can increase the torque-handling capacity of a bike's clutch. These spark plugs ignite the compressed mixture of fuel and air and conduct the most proper combustion. May 12, 2011. sasaholic said: im finally putting my truck back together after my major oh shit and im doin my last minute read ups. Clutch hub nut (left handed threads) 60-80 foot pounds. With over 100 videos uploaded and the vast majority of those relating directly to performing some kind of upgrade, customization, maintenance or repairs on motorcycles two questions surface with some frequency. Oh forgot about the manual ?. Kinda a tall order, but would anyone know the torque specs for the engine covers of the rushmore roadglides? Insert a 7/16 in drill bit (1) through hole in front axle. I feel confident that it's there to stay. Read More. 0000033698 00000 n -EFI modifications explained, Modification, Rear Axle nut It has several links you could look at. Thanks guys.. will be stopping bye the dealer today to get some other stuff. Chrysler 300 and Dodge Charger 2006-2008 Torque Specifications Repair Guide. 16-18 foot pounds DIESEL-FUMES. Exhaust 0000009501 00000 n Discrepency in shop manual- in beginning of transmission chapter that lists all torque values, it shows 7-9 ft. lbs. MANUFACTURING TOLERANCES. Visit the Home page to get the complete factory service manual for your 2001-2009 Touring motorcycle and get it delivered to your computer in just seconds! '05 Carbed Night Train (Sold) 111 rwhp, 112 rwtq Best 1/4 ET 12.557s Best 1/4 MPH 108.59. And, compensating nut torque@ 90-100 lbs. If you own Harley Davidson Motorcycle, then adjusting Harley clutch cable is very important. all other 1/4'' fastners are tq at 108 in.lbs. Yes, those torque values are correct and don't forget to use some red locktite. Gearcase Cover screws maximum. Address what you may be asking? Long story short, knowing the Harley Davidson torque specs will help you install, service, and repair different motorcycle hardware. Ignition timing. As the 115th anniversary celebration. Measure the free play to be sure that it falls within the ranges specied for a hot or cold engine. Battery. Sportster https://amzn.to/3Qtz61AUse Code . 0000008030 00000 n 0000004384 00000 n The consent submitted will only be used for data processing originating from this website. lbs. 6. for Derby Cover. pounds, rocker cover 135-155 inch pounds. You can refer to the answers. Bikes from this manufacturer are world famous for their look, design, performance, fuel efficiency, and customization. Been working out of an old (1985-1990) Harley manual. To avoid over-tightening the clutch adjuster, you should use your fingers and tighten till you feel that the adjusters bottom out. If someone cannot determine the bare basics of socket and wrench sizes they shouldnt be wrenching on their bike. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. amount of slack into the clutch cable to have a complete slack edge on the clutch handle. It's quite possible the person asking is referring to a completely different motorcycle. But I didn't car for that. 110-120 foot pounds The engine produces a maximum peak output power of 100.00 HP (73.0 kW)) @ 5020 RPM and a maximum torque of 165.43 Nm (16.9 kgf-m or 122.0 ft.lbs) @ 2250 RPM . Modifying the CV carb on the Comp nut. The pictures below will help you understand why I dont give torque specifications when asked. They want you to use a torque wrench where specified. TorqDrive provides more disks in less space, allowing us to add up to 6 additional frictions disks to the clutch pack over stock. Means it does not require any typical clutch adjustment. The compensator sprocket 150-165 foot pounds. There is a 35 ft-lbs difference between the two which is substantial. The torque specification is essential because different nuts and bolts of Harley motorcycles will have various torque specs. for 2007/08 HD, Harley Camshaft Then, follow its instructions for the motorcycles best servicing and upgrading results. The book says: for the release cover 120 to 144 in.lbs. Refer to your service manual for locations of serial stamp locations and for complete specifications of your year and model motorcycle. When I get this question it is not one I will answer. TC Exhaust Testing Who Manufactures Harley Davidson Spark Plugs? If you are unsure of the proper torque value to use, here is a general chart of fastener torque values. Milwaukee 8 models will hold 34 ounces dry and 30 to 32 ounces wet of Harley primary chaincase lubricant. We and our partners use data for Personalised ads and content, ad and content measurement, audience insights and product development. lbs. Use a Torx driver and bit to remove the four Torx bolts on the derby cover. Its time I addressed the issue of tools & torque specifications. Now, look over you will find a tiny rubber piece visible half-way down over your clutch thats the main clutch cable cover. Your email address will not be published. % Cylinder Heads You can use the following SAE Torque Chart as a guide. This is a perfect example on a critical drive component as to why you should not be asking about torque specifications. 0000016060 00000 n 70-80 inch pounds 140 ft-lbs. 100 in lbs for the derby cover. xb```f``Y Y @QIK*0DJa 2ZxDce&t8AY=/K I have had best luck splitting the difference between the upper and lower values. I would also encourage other viewers not to answer this question either. SPECIFICATIONS . Spark Plugs The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 . 23-27 foot pounds Now, you need to bring your service manual and follow the instruction. as instructed in your factory manual. Use Loctite 271 on threads. Henceforth, you must know how much torque each nuts and screws require. So, the torque specification of Harley will vary extensively. [PDF] INSTRUCTIONS - Harley-Davidson 0000010799 00000 n You might wonder about their paint codes if youre lucky enough, Read More An In-Depth Discussion on Harley Davidson Paint CodesContinue, Your email address will not be published. Therefore, to avoid any further Harley Clutch Adjustment Problems after the task is done, follow all the instructions thoroughly and precisely. 0000015868 00000 n (95.25 mm) '21 LowRider S, Kinda stock. Ever since Harley Davidson introduced their Twin Cam engines in the late 1990s, users of Harley motorcycles have divided into two parts. The following summaries about harley davidson torque specifications will help you make more personal choices about more accurate and faster information. So like alot of other guys plus the mechanic. Following its customization, people often change the exhaust pipe or muffler to get the unique roaring sound from, Read More Tips on Changing Harley Davidson Exhaust Pipe Detailed ExplainedContinue, Ask any motorcycle rider, and they will tell you the importance of maintaining the right tire pressure. What I know off the top of my head: 1.) Modification, 3.80 litres (4.02 US quarts) Other specifications. You can refer to the answers, The following summaries about two old goats arthritis formula reviews will help you make more personal choices about more accurate and faster information. 144 Nm @ 3000 rpm is the torque value for the Harley Fat Boy 114. Harley-Davidson CVO Limited Specs. Comment * document.getElementById("comment").setAttribute( "id", "a1c44da81cb9bd26bf8bedb7d494554a" );document.getElementById("cb09a5d91a").setAttribute( "id", "comment" ); Save my name, email, and website in this browser for the next time I comment. We also found 79 foot-pounds of torque capacity for the 1340-cc. Thankfully, you can replace the Harley fork lock and ignition switch to regain the, Read More Fork Lock Replacement for Harley Davidson | Motor Bike InsiderContinue, Maybe you are buying a new Harley Davidson motorbike. Clean the drain plug and install the new O-ring. First, take the transmission cover off, and you will find two small screws, the cover and the O-ring behind it. 0000004308 00000 n My manual says 50-60 ft-lb on the clutch hub and 80-100 ft-lb for the compensating sprocket nut. 0000007875 00000 n thanks guys. The next service manual picture is of the final torque for the compensating sprocket bolt on a 2015 Street Glide Special with a 103cu engine: 175 ft-lbs. 27 0 obj<> endobj xref 27 41 0000000016 00000 n 14-21 is or seems to be a big difference . I had a guy tell me the torque specification on one of my 2015 Street Glide Special videos was wrong. In case a situation ever arises where a Harley Davidson Hydraulic Clutch Problems needed to be fixed, How To Adjust Harley Hydraulic Clutch? Crankcase bolts I guess I should mention it is a 93 Fatboy. General Torque Specifications. Shop Manual Appendix In this version sold from year 2020 , the dry weight is 492.0 kg (1,084.7 pounds) and it is equipped with a V2, four-stroke motor. You can often purchase the tools you need to perform a task for less than the cost of paying a service department to do the work for you. Bottom bolt, 50 foot pounds The nut only moved about 10 degrees past the . May 16, 2006. Within 7000 miles the nut came loose. Repair manual verses what everyone says. An In-Depth Discussion on Harley Davidson Paint Codes. I lubed the sprocket nut up with oil under the head, tightened to 75 ft/lbs, then 160 ft/lbs. Price. So, after the proper release, your problem is solved. 2004 Harley Touring Service Repair Manual & Electrical Diagnostics Manual For: 2004 H-D FLT Police Model, 2004 H-D FLHTCSE, FLHRS/I Road King Custom (2004), FLHTCUI Ultra Classic Electra Glide (2004), FLHTC/I Electra Glide Classic (2004), FLHT/I Electra Glide Standard (2004), FLTRI Road Glide (2004), FLHRCI Road King Classic (2004), FLHR/I Road King (2004). The 2010 Service Manual has two different values for the banjo bolts. In that service manual are torque specs for specific fasteners. #8 - 14 in. )Ef,gT,M/3qD?%`kdO(9T5fgeY~V_]+S*,gUas-R'YYN%7O9 )"/X/BWIIZd9Sh'-`2L/!(0J"GNI. You are looking : harley davidson torque specifications, The following summaries about what is goat pus will help you make more personal choices about more accurate and faster information.
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