And these injectors come from the same place that supplies injectors for several of the big OE companies, so its like youre getting Caterpillar injectors for a really low price. Cookie opt-out CONSTANT BLEED VALVE Call our ASE Certified Technicians at 844-304-7688, orrequest a quote online. 31. All Rights Reserved. Cat Reman parts offer the same quality as new Cat parts, at a fraction of the cost. I assume you already sent the three injectors back for cores you had already replaced so there is no chance of swapping them with the other three old ones in motor ok so now that all the easy stuff has been shot down how about the ground on the head? Sorry this is so long but Im having a problem with a 3406E 5EK engine. 1. Have a 3406e truck engine that intermittently runs rough, if you lay into the throttle you can get over the stumble. The timing could not have been more perfect, as there was a construction boom after World War II that caused the company enormous success that is still showing. If you would try before you start the truck in the morning pump the priming pump up then start the truck this will tell us if it is an issue with the fuel bleeding off causing the rough idle. Priced less than new, expand your options without expanding your budget. While loading in the field or dumping at the dryer we let them run once you go to take off runs fine until you get up over 1500 rpm and it will sputter a little but still has good power. Calculate your monthly payment. Are you setting the trim codes on the injectors? We need to understand the unique challenges of your operation, your maintenance and repair practices, and your fleet. By capitalizing on the global growth trends of electrification and digitalization, were accelerating the planets transition to renewable energy and helping to solve the worlds most urgent power management challenges. Fuel can go from the housing in three ways. However, when an OEM moves on to produce other engines, aftermarket companies come in to improve on the designs and produce direct replacement parts that fit perfectly in the engine. It was dead on. Flexibility each job requires with the performance and productivity you expect. Part of the problem is that Caterpillar used flimsy gaskets. Priming pump. The Fora platform includes forum software by XenForo. Please get in touch if you'd like more information about our products and services, to arrange a demo of SafelyHome, or to discuss how we can help your organization achieve safety excellence. 1. Browse our inventory of new and used Caterpillar 3406E Engine For Sale near you at TruckPaper.com. Ive pulled, pushed, bent and twisted on wiring with no change. Fuel: Diesel Liter: 14.6 Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.4000-5.4020" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve . This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. 16. The 3406Es have holes in the block as an optional way to check oil level, which are stoppered with rubber plugs. Check out our blogs dedicated to Caterpillar Engine Serial Numbers! A third-party browser plugin, such as Ghostery or NoScript, is preventing JavaScript from running. Pioneer Precast Concrete LLC > Blog > Uncategorized > cat 3406e running rough. Cover for high idle stop and low idle stop. 30. document.getElementById( "ak_js" ).setAttribute( "value", ( new Date() ).getTime() ); 3304 & 3306 Fuel Flow Using The Priming Pump And Bleed Valve. These symptoms can also mean that there is an injector that has broken, beyond the point of our product cleaning it.An electrical issue, such as a sensor failure (e.g., ICP sensor), can affect your truck in a similar way. Caterpillar first began producing the 3406E in 1993. Well, we're taking you through this engine in detail, so wonder no more! You will need a scan tool to properly diagnose this.The hardest to diagnose is an intermittent miss. Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New. However, like all engines, they still had their issues. I really think you should try the other injectors. I think he drove it this way a couple of weeks before I started working on it. There were no broken or bent oilers, broken crank or other apparent problems. 26. Check valve. The engine itself has 1,090,000 miles but has had at least one inframe done on it. It was replaced by the C15, which was similar in parts and horsepower. This was after replacing the check valve in the fuel manifold. Caterpillar OEM Solutions provide partial machine configurations, including bare chassis, systems and first-fit components, to create specialty machines and unique equipment to meet your project needs. I checked for air in fuel between the primary filter and pump. I think you replaced the fuel pressure regulator when had the rough running after overhaul. They have the reliability that older, mechanical engines have, but also have the benefits of being an electrical motor. The timing is done electronically on the 3406E. 19. The CO2 emission evaluation can be carried out based on different energy consumption scenarios or other variables. 5+ Years, Please select ALL of your current, valid drivers licenses. The remanufactured parts of the injector are all cleaned and tested, including the nozzle. : 4.7m Transport length: 9.01m. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. Sponsors, Facebook I tried a test ECM but still no change. Caterpillar has made several improvements to its engines to reduce white smoke at start-up. Fuel pressure is running 63 psi at idle and around 90 psi at high idle. Originally Posted July 28, 2017; Edited December 5, 2019. This merger wasnt quite enough to increase finances, however. When you hear this thing running it sounds and feels like it has a miss. Holt Manufacturing Company did well, but also had a strong competitor: C. L. Best Tractor. In CDL School Now And thats not a bad thing. Construction technology for Cat machines and equipment boosts productivity, improves efficiency, saves fuel and reduces costs. Fuel injection pumps (5) send some fuel to the cylinders during injection. i have a cat 3126B and when i start it there is a puff of grey smoke and it runs rough and knocks. I had one do the same thing about a year ago. I would sure welcome any thoughts any of you would have on this problem. Specifications & Technical Data (2017-2023), L2606E Bell Specification for North America (EN), L2606E Bell Specification for Europe (EN), Rear-mounted mowers - disc without conditioner, Structural and Civil Engineering Equipment, Tower Cranes - Trolley Boom - Top-slewing, Worlds Top 10 biggest mining dump trucks, Worlds Top 10 largest hydraulic excavators, Top 10 Most Popular Mini Excavators on LECTURA Specs. I wouldn't let the parts room send the cores in until I was done so I still have them and I have considered swapping them as well. By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service at The bearings in the kit, both rod and main, are made with a blend of various metals that are perfectly engineered for strength, without being brittle and easily breakable. cat 3406e running roughmoen caldwell kitchen faucet reviews. Since you already have an existing Caterpillar account, weve automatically enabled your access to Cat.com. H27506BK-600R. It is our #1 selling product for a reason, and not just because its pretty to look at (although it is, in a way). 1-5 Months Theres no denying that Caterpillar did a pretty darn good job with production of the parts for the 3406E (the parts they made, at least). You've disabled JavaScript in your web browser. While they add time to a replacement, they can save you hundreds of dollars. Of the products we offer for the 3406E, the ones below are some that are popular with our customers. This baby is made from chilled cast iron and alloy steel, which is definitely how it excelled at those durability tests. A fuel sample was taken but I havent gotten the results back yet. Another major factor is retarded timing, which means the fuel is injected after the optimum time for complete combustion. The camshaft and rocker levers are good. A like-new machine with a like-new warranty and a new serial number, all at a fraction of the cost of a comparable new machine. Running Rough / Misfire - Caterpillar Symptoms Hot Shot's Secret 8.84K subscribers Subscribe 33K views 5 years ago A condition of running rough can be one of many factors. Impressum P200010. It started one day and steadily got worse. Privacy, cookies & data protection policy, Do not sell my data request (CCPA and other states). You're a power user moving through this website with super-human speed. 35. Sorry for the 60 questions, just trying to give you ideas of where to look. 30. Need help with your Caterpillar engine? Have checked the primary filter before cranking in the morning and it is always full. Cat 3406E 550hp missing and spewing blue smoke while going through low gears backing up or turning, clears up at higher Ask an Expert Car Questions Truck Repair Cat 3406E 550hp missing and spewing blue smoke while going Answered in 19 minutes by: Cat Man, Cat Engine Expert I am ASE Master Truck Certified. No matter where you go in the world, Caterpillar and Cat dealers are there with the parts and expertise to keep your engine running. When you buy Cat and MaK equipment you get the full support and commitment of a local Cat dealer, wherever you are in the world. Canada. A forum community dedicated to Diesel engine owners and enthusiasts. As awesome as this kit is, dont assume its the one for you. https://policies.google.com/privacy, White smoke, which is basically unburned fuel, is often noticed at engine start-up for several reasons. In 2008, upcoming environmental standards caused them to exit the on-highway diesel engine market, which had only ever lead to a small portion of their sales anyway. Forged parts are much stronger and more reliable than cast parts. Passage to check valve. 33. Inquire the spare part you look for from our partners with a few easy steps and choose the best offer. shovel and teeth. Internet Explorer users may experience issues with certain features of our site. The Cat Rental Store is here with equipment rentals and services for any application. I don't hardly use the automated cylinder test anymore, but run the engine with five injectors cut out running on only one cylinder @ a time. Eaton Winner EN-6TW EN-TW Series Hose Non-Conductive. I pulled the pan and inspected it from the bottom side and found everything looking like it should. We personalize the website content and tailored ads based on your given interest in specific topics. Hi ! While this is effective, it gets expensive when you have 18 of them in an engine. and Google Privacy Policy at Channel. Our safety experts are on hand to help. The fuel in the housing is the supply for the injection pumps and the lubricant for all the moving parts in the housing. Order the Wheel Loaders spare parts easily today - worldwide. These include jacket water or block heaters, and inlet air heaters. This superstar cylinder head fits the 3406E, the C15, and the C15 ACERT. He didn't say (and shame on me for not asking) was how it did in a hard pull. Contact Flexibility each job requires with the performance and productivity you expect. Caterpillar 3406E Engine Specifications Fuel: Diesel Cubic Inch Displacement: 893 Cylinder Bore Diameter: 5.400-5.402" (137.16-137.211 MM) Stroke: 6.500" (165.1 MM) Cylinder Configuration: L6 Engine Comments: 3406E truck, OHC, 24 Valve Caterpillar 3406E Serial Numbers and Casting Numbers Or view the PDF here. Factory printed Caterpillar C10, C12 or 3406E fault code / electronic diagnostic manual. I had also ran a clear line directly off of the pump into a jug of fuel along with the return line and let it run a while to eliminate possibility of bad fuel, air in fuel and fuel restriction problem. 25. Position for using timing pin. Google Chrome, Microsoft Edge, Mozilla Firefox) for the full Cat.com experience. If the truck runs. The soft earth out in California wasnt firm enough for the tractors to work on, and they kept sinking. Haven't set trim codes but this to me seems much worse than trim codes. Highway and Heavy Parts is in no way associated, sponsored, or affiliated with any OEM manufacturer. Terms of Use It is most notable idling around 900 rpm or about anytime driving down the road and engine is warmed up. With Cat Used Equipment, you'll find quality options in all age and hour ranges and at multiple price points to fit your budget. Your email address will not be published. I know a guy with a C-15 that swears he can hear a difference in exhaust with the places he buys fuel(bio amount) and fuel temp. UNIDADE 1: VRZEA PAULISTA/SP. Note: If file(s) are missing from the .zip download then the file type is not supported by bulk download. cat 3406e running roughneon vs led power consumption. 3 Years 7. The rest of the day it cranks fine. Governor control shaft. 3406E misfire that won't go away, even after overhaul. First, fuel is not burned efficiently when the engine runs at idle or at low engine speed without load, which are normal start-up conditions. I have checked the fuel pressure and it is 39-40psi at 1,000rpm. 3406E and 3456 Industrial Engines Connecting Rod Bearing Journal, 3406E and 3456 Industrial Engines Vibration Damper, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test, 120.650 0.020 mm (4.7500 0.0008 inch), 120.015 0.020 mm (4.7250 0.0008 inch), 119.380 0.020 mm (4.7000 0.0008 inch), 129.891 0.013 mm (5.1138 0.0005 inch), 130.526 0.013 mm (5.1388 0.0005 inch). Various attachments are available to shorten the time it takes for the engine to reach operating temperature by heating the coolant or the inlet air. Twitter omparing the 3406E, the C15, and the C15 ACERT, Caterpillar 3406E/C15/C15 ACERT Cylinder Head, New, Caterpillar C15/3406E Turbocharger with Wastegate, New, Caterpillar 3406E/C15 Fuel Injector, Remanufactured, Diesel Engine Product Spotlight: Case Skid Steer Common Rail Injectors and High-Pressure Pump, Diesel Engine Product Spotlight: Case/New Holland Fuel Injector, OEM vs. HHP Bosch Diesel Engine Supply Chain, Heavy Duty Diesel Engine Tech Tips & How To Help. Want more info on your ESN? For a better experience, please enable JavaScript in your browser before proceeding. The products below may not be the right product for your specific engine. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. Caterpillar has also made iron modifications to help reduce white smoke. I wouldn't do a timing cal on a test ECM. You will often see, including on our website, that the same part will fit the 3406E, C15, and C15 ACERT. Find videos, downloads and more to help you keep your Cat On-Highway Truck Engine running strong. The second big step was a focus on developing and manufacturing construction equipment. After a few years, this rubber will harden, which can cause oil leaks as well. I replaced the transfer pump this morning and fuel pressure increased to 90 at idle and 110 at high idle. I'm sure this has been my problem all along. C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. It seemed to help but did not solve the problem. There are no codes present and when you do a cylinder cutout test on the injectors you cant tell which cylinder is the culprit because they all have the same amount of change to the engine when shorted out individually. EN-6TW. There is never any smoke either. Linked In. JavaScript is disabled. A condition of running rough can be one of many factors.If the truck runs rough when its cold but clears up when the engine is warm, you have a stiction issue in your injectors. Various work-arounds were made to try and solve this problem, but none were cost-effective or timely. It also helps that they are a pre-emissions engine, which is preferred by many that drive and work on these heavy duty diesel engines, but is outlawed in the state of California. 6-11 Months Treating with STICTION ELIMINATOR will clear out all of the stiction gumming your injectors. It has undergone both synthetic performance tests and durability tests to prove that it will perform perfectly. Trucks are currently available only in the United States and Also set the trim codes and no change there either. Radio Technology Owners Manuals & Regulatory Compliance Documents, Engines & Power Systems Technologies and Services, https://developers.google.com/maps/terms-20180207#section_9_3. Fuel injection pump. The 3406Es are also known to have pretty bad oil leaks, especially from the rear structures and flywheel housing. SLEEVE METERING FUEL INJECTION PUMP Was the head checked during the overhaul? Terms | Will setting the trim codes to all one code make it run smoothly or should I set them per injector label? https://developers.google.com/maps/terms-20180207#section_9_3 Cold ambient air temperatures and cold engine coolant temperatures also contribute to inefficient combustion. Whether its telematic data from equipped machines that gives you better insight into your operation. Harrisburg, Pennsylvania 17112. Bypass valve. This changed in 1904, when Benjamin Holt came up with the brilliant idea to replace the wheels with a track system. Forged parts have a uniform grain flow that conforms to the shape of the part, and the directional grain flow adds strength. Perhaps Cat Parts Catalogs to find parts specific to your Cat machine. m (10 2 lb ft) Lightly, Remove & Install Exhaust Manifold Start By: a. remove turbocharger b. remove water regulator housing 1. In terms of failure, the 3406E is actually pretty good, especially compared to some other Caterpillar engines. Natural Disaster Assistance & Fraud Protection. Pins and rollers are rocker arm components that wear over time. Cat c15 running rough sounds like injector no codes but found no change in engine running sound untill cutting out #4 - Answered by a verified Technician. Timing pin in storage position. The pistons we sell for the 3406E all have forged steel crowns. At SaMoTer 2023, Doosan Infracore will show its new DEVELON brand for the first time in Italy, confirming it as the companys new global brand identity. Winner by Danfoss EC-6TW EC-TW Series Hose Conductive, Winner by Danfoss EN-6TW EN-TW Series Hose Non-Conductive, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506BK-600R, Boston by Danfoss Polyforce II Industrial Hose Air and Multipurpose H27506RD-600R, Weatherhead by Danfoss H00906-250R Braided hose ID 0.38 Inch OD 0.65 Inch Length 250 Foot, Weatherhead by Danfoss H00906-25R Braided hose ID 0.38 Inch OD 0.65 Inch Length 25 Foot, Boston by Danfoss Clearforce-R Industrial Hose Food and Beverage H28506-300R, Weatherhead by Danfoss H00906-50R Braided hose ID 0.38 Inch OD 0.65 Inch Length 50 Foot, Weatherhead by Danfoss H24306-100R Braided hose ID 0.38 Inch OD 0.5 Inch Length 100 Foot, Danfoss 06E-406 E Series Crimp Hose Fittings SAE 45 Female Swivel, Danfoss E Series Crimp Hose Fittings SAE 45 Female Swivel, H009, H209, H243, H265, H275, H277, H285, H435, H436, General purpose low and medium pressure hydraulics. Inlet for lubricating oil for automatic timing advance unit. Constant bleed valve (in fitting). This particular injector has a new spill valve actuator assembly, NOP spring, washer, shim, stop, and o-rings. By clicking "I Agree" or by using the Google Maps functionality to obtain driving directions, you acknowledge and agree that use of Google Maps is subject to the then-current Google Maps/Google Earth Additional Terms of Service athttps://developers.google.com/maps/terms-20180207#section_9_3 and Google Privacy Policy at https://policies.google.com/privacy, Note that by entering data in this application for purposes of obtaining driving directions, you are providing such data directly to Google LLC and/or its affiliates. Drive sleeve. I have monitored the sensor readings and can't see anything that looks off. 12. Fuel which goes through the bypass valve mixes with the fuel flow from the tank in passage (34). Please try a current version of an alternate browser (i.e. Engine coolant temp, amb pressure, intake air temp, fuel temp sensor and boost sensor readings all affect fuel timing and delivery so monitor them when engine is running rough. 24. To perform diagnostics correctly, you need the proper information, this fault code manual gives you the best information. I replaced the injector orings and the the internal injector harness (leaked oil through the pins). Construction machinery Eaton Industrial Hose H27506BK-600R ID 0.38 OD 0.625 600Foot. SLEEVE METERING FUEL PUMP I think you replaced the fuel pressure regulator when had the rough running after overhaul. I Need CDL Training No air in the fuel and restriction barely moves the needle on the gauge. When the engine is running, transfer pump (18) pulls fuel from fuel tank (10), through fuel filter (11), and into channel (12) behind cover (30). This track system is what gave Caterpillar its name, as the unique way the machines moved was often compared to caterpillars. As you were browsing something about your browser made us think you were a bot. This can lead to an injector cup failure from compression in your fuel system, worn O-rings, and a faulty injector hold-down bolt - taking you off the road and money out of your pocket. We also recommend using DIESEL EXTREME to clean out the fuel system on your truck.If the truck runs rough only at idle, a stiction issue is likely, so treat this the same way.If the truck is running rough all of the time, it can be a little more complicated. Caterpillar C15/3406E Turbocharger with Wastegate, NewP126001Everybody loves a good turbo, right? Well turbos are things everyone will try to sell you, but not everyone can do right. After Caterpillar completely took over the construction market, the company began branching out in the late part of the 1900s. Finally, refer to your engine's operating and maintenance manual for the recommended fuel and lube oil for the ambient conditions in which the vessel operates. (Retarded timing is used to help improve starting capabilities, decrease noise or lower engine emissions.). 29. 2. Need help finding a Cat dealer near you? Loosen the two nuts and remove connector (2) from electronic unit injector, Remove & Install Valve Covers Fluid Spillage Containment Care must be taken to ensure that fluids are contained during performance of inspection, maintenance, testing, adjusting, Illustration 1 g01431260 Typical Example Illustration 2 g00285630 Tightening Sequence For Valve Cover And Base Note: Apply 4C-4030 Thread Lock Compound to the bolts that, Illustration 1 g00859782 (1) Valve rocker arm assembly (2) Valve lash Inlet valves 0.38 0.08 mm (0.015 0.003 inch) Exhaust valves , Illustration 1 g00287811 (1) Ball (2) Diameter of rocker arm shaft 40.000 0.010 mm (1.5748 0.0004 inch), 3406E and 3456 Industrial Engines Turbocharger, 3406E and 3456 Industrial Engines Exhaust Manifold, 3406E and 3456 Industrial Engines Rocker Arm & Shaft Assemblies, 3406E and 3456 Industrial Engines Valve Cover Base, 3406E and 3456 Industrial Engines Valve Covers, 3406E and 3456 Industrial Engines Valve Mechanism Cover, 3406E and 3456 Industrial Engines Valve Mechanism, 3406E and 3456 Industrial Engines Rocker Shaft, C-15 and C-16 Industrial Engines Pinion Clearance Adjust, C-15 and C-16 Industrial Engines Electric Starting System Test, C-15 and C-16 Industrial Engines Charging System Test, C-15 and C-16 Industrial Engines Battery Test. Would you like to set this dealer to your account as well? Products from Highway and Heavy Parts presented on this website are not to be confused with any of the products or trademarks of any OEM company. If you search for vocational trucks elsewhere you will I would make sure had no air in fuel before replacing hard parts. Bypass valve (17) keeps the pressure of the fuel in the housing at a maximum of 25 to 32 psi (170 to 220 kPa) at 2200 rpm. CAT Vocational This can be treated like any other stiction issue. All Cat electronic engines feature a Cold Start Strategy that is activated when the coolant temperature falls below a certain point. What will that new or used Cat machine cost you? The first issue of 2023 brings two big topics: lifting & access and material handling.
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